Xinyi Xiao

Previous Scheduled Teaching

Published Intellectual Contributions

Book Chapter

• Xiao, X. (2024). Sustainability in Laser Powder Bed Fusion (LPBF). Encyclopedia of Sustainable Technologies. (2) 572-585. Elsevier. https://shop.elsevier.com/books/encyclopedia-of-sustainable-technologies/abraham/978-0-323-90386-8

Journal Article

• Roh, B., Xiao, X. (2025). Ontology-driven Physics Informed Neural Network (O-PINN) of interpretable melt pool behavior for real-time process anomalies prognosis/diagnosis. International Journal of Advanced Manufacturing Technology. 1 (19)
• Li, H., Roh, B., Xiao, X. (2025). In-situ laser powder bed fusion: real-time assessment of residual stress through thermal gradient analysis. 1-14. International Journal on Interactive Design and Manufacturing.
• Orisekeh, D., Xiao, X. (2025). Solid-to-Solid Manufacturing Processes for High-Performance Li-Ion Solid-State Batteries. Polymers. 17 (13)
• Xiao, X., Gunnells, C. (2025). Autonomous direct freeform fabrication strategy for multi-axis additive manufacturing. International Journal of Advanced Manufacturing Technology. 137 (7)
• Xiao, X., Li, H. (2024). Predicting mechanical responses of additively manufactured metamaterials with computational efficiency. 52 149-158. CIRP Journal of Manufacturing Science and Technology.
• Jin, L., Shi, J., Chen, Z., Wang, Z., Zhi, Y., Yang, L., Xiao, X. (2024). Enhance negative Poisson's ratio metamaterial through pyrolysis and semi-carbonization of resin precursor and in-situ self-assembly into polymer-graphene. Polymer Testing. 136
• Li, H., Li, Z., Peng, Y., Jiang, Z., Xiao, X. (2024). In-Plane Compression Properties of Continuous Carbon-Fiber-Reinforced Composite Hybrid Lattice Structures by Additive Manufacturing. Polymers. 16
• Chen, C., Li, S., Lin, C., Yang, Y., Gao, C., Li, Y., Xiao, X., Zhou, W., Shuai, C. (2023). Laser printed amorphous magnesium alloy: Microstructure, mechanical properties and degradation behavior. Elsevier.
• Li, H., Jiang, Z., Li, Z., Zhang, Q., Xiao, X. (2023). The Interface Strengthening of Multi-Walled Carbon Nanotubes/Polylactic Acid Composites via the In-Loop Hybrid Manufacturing Method. Polymer.
• Zhang, Z., Wang, S., Liu, H., Wang, L., Xiao, X. (2023). Effects of Hatch Distance on the Microstructure and Mechanical Anisotropy of 316 L Stainless Steel Fabricated by Laser Powder Bed Fusion. Journal of Materials Engineering and Performance.
• Pandeya, S.P., Zou, S., Roh, B., Xiao*, X. (2022). Programmable Thermo-Responsive Self-Morphing Structures Design and Performance. Materials.
• Xiao, X., Chu, B., Zhang, Z. (2022). Quality Quantification and Control via Novel Self-Growing Process-Quality Model of Parts Fabricated by LPBF Process. Materials.
• Xiao, X., Roh, B., Hamilton, C. (2022). Porosity management and control in powder bed fusion process through process-quality interactions. CIRP Journal of Manufacturing Science and Technology.
• Zou, S., Xiao, X., Li, Z., Liu, M., Zhu, C., Zhu, Z., Chen, C., Zhu, F. (2022). Comprehensive investigation of residual stress in selective laser melting based on cohesive zone model. Materials Today.
• Zou, S., Pang, L., Xu, C., Xiao*, X. (2022). Effect of Process Parameters on Distortions Based on the Quantitative Model in the SLM Process. Applied Sciences.
• Li, R., Xiao, H., Xiao*, X., Zhang, J., Pan, L. (2022). Torsional Deformation Analysis of Large Miter Gate under Different Operating Conditions. Energies.
• Xiao, X., Waddell, C., Hamilton, C., Xiao, H. (2022). Quality Prediction and Control in Wire Arc Additive Manufacturing via Novel Machine Learning Framework. Micromachines.
• Xiao, X., Xiao, H. (2021). Autonomous robotic feature-based freeform fabrication approach. Materials.
• Zhu, F., Xiao, X., Liu, M., Zhu, C., Tian, Y., Zou, S. (2021). Relation between the elastic stretchability of stretchable electronics and the cell size of the cellular substrate. Results in Physics.
• Xiao, X., Joshi, S., Cecil, J. (2021). Critical assessment of Shape Retrieval Tools (SRTs). The international journal of advanced manufacturing technology.
• Xiao, X., Roh, B., Zhu, F. (2021). Strength Enhancement in Fused Filament Fabrication via the Isotropy Toolpath. Applied Sciences.
• Xiao, X., Joshi, S. (2020). Process planning for five-axis support free additive manufacturing. Additive Manufacturing. 36 Elsevier.
• Xiao, X., Joshi, S. (2018). Automatic toolpath generation for heterogeneous objects manufactured by directed energy deposition additive manufacturing process. Journal of Manufacturing Science and Engineering.

Contracts, Grants and Sponsored Research

Grant - Research

• Xiao, X. (Principal), "In-situ Characterization for Large-scale Freeform Additive Manufacturing," sponsored by ORNL, DOE, Federal, $250000 Funded. (2025 - 2028).
• Xiao, X. (Principal), "Collaborative Research: Conference: CI PAOS: AI and FAIR Data Infrastructure for Advanced Materials and Manufacturing," sponsored by NSF, Federal, $24996 Funded. (2025 - 2027).
• Xiao, X. (Principal), "Leveraging Human Reasoning and Decision-Making for Enhanced Manufacturing Infrastructure Planning and Maintenance," sponsored by Division of Research & Innovation, University of North Texas, $10000 Funded. (2025 - 2026).
• Xiao, X. (Principal), "Additive Manufacturing with 3D printing with metals - 5 axis Hybrid Manufacturing," sponsored by ORNL, DOE, Federal, $200000 Funded. (2023 - 2026).